Suzuki Technical Database

Suzuki DT40

40 HP 1995 2-Stroke Current Production ✓ Service Data Verified

General Specifications

HP / kW 40 HP / 29.8 kW
Displacement 696 cc (42.5 cu in.)
Cylinders 2 (Inline-2)
WOT RPM 5000 - 5600
Weight 75 kg / 165 lbs

Drive & Lower Unit

Gear Ratio 2.09
Shaft Length 15, 20

Electrical System

Alternator Output 80 Watts
Starting System Manual/Electric

Technical Maintenance Toolkit

Verified service specifications for the Suzuki DT40 (1995)

Lubrication

Engine Oil
TC-W3 (50:1)
Gearcase Lube 610 ml

Ignition System

Spark Plug
NGK BR8HS
Gap Setting 0.95mm
Firing Order 1-2-3-4

Performance Specs

Idle RPM 700 ± 50
WOT Range 5000-5600
Alternator 80W

Standard Maintenance Intervals

20H Break-in Service
100H Annual Tune-up
300H Water Pump & Seals

Identification

The serial number for the Suzuki DT40 is typically found on a plate located on the transom bracket.

Maintenance Compatibility

These models share common service parts with the Suzuki DT40:

Model Evolution

History of the Suzuki 40HP series over the years:

Standalone production year.

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Reference Data

Information compiled from Suzuki Marine factory service manuals and original sales literature published in 1995.

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