Evinrude Technical Database

Evinrude 40hp (4-Stroke)

40 HP 2004 4-Stroke Discontinued ✓ Service Data Verified

General Specifications

HP / kW 40 HP / 29.8 kW
Displacement 815 cc (49.7 cu in.)
Cylinders 3 (Inline)
WOT RPM 5200 - 5800
Weight 109 kg / 240 lbs

Drive & Lower Unit

Gear Ratio 2.27:1
Shaft Length 20", 25"

Electrical System

Alternator Output 216 Watts
Starting System Electric

Technical Maintenance Toolkit

Verified service specifications for the Evinrude 40hp (4-Stroke) (2004)

Lubrication

Engine Oil
10W-40 FC-W
Oil Capacity 2.2 Liters
Gearcase Lube 610 ml

Ignition System

Spark Plug
NGK DCPR7E
Gap Setting 0.035"
Firing Order 1-2-3-4

Performance Specs

Idle RPM 700 ± 50
WOT Range 5200-5800
Alternator 216W

Standard Maintenance Intervals

20H Break-in Service
100H Annual Tune-up
300H Water Pump & Seals

Identification

The serial number for the Evinrude 40hp (4-Stroke) is typically found on a plate located on the transom bracket.

Maintenance Compatibility

These models share common service parts with the Evinrude 40hp (4-Stroke):

Model Evolution

History of the Evinrude 40HP series over the years:

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Reference Data

Information compiled from Evinrude Marine factory service manuals and original sales literature published in 2004.

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